Customized Cable Assembly Harness

IPP & Delta have designed a special combination of 38999 connectors, including a multiple cable harness for one of our major customers. With harsh requirements such as phase matching, temperature, as well as weight over excellent electrical performances, IPP has managed to find an excellent solution for the application!

More Background: Phase-matched RF cables with multiple-contact interconnects are crucial in various applications where precise signal timing and integrity are critical, such as in high-frequency electronics, telecommunications, and data transmission systems. Here are some aspects to consider and potential benefits of your design.

We are fully capable of assisting with the complete package of these steps to encounter a fully compliant solution, including:

  • Signal Integrity: Phase matching is crucial in RF systems to ensure that signals arrive at their destination simultaneously and maintain the intended phase relationship. This is particularly important in applications where multiple channels or antennas are involved.
  • Frequency Stability: Your cable design may need to account for frequency stability, especially if it operates in a wide bandwidth. Proper shielding and impedance control are essential to minimize signal degradation.
  • Connector Design: The multiple-contact interconnects are likely a key aspect of your design. Consider the type of connectors used, their impedance matching, and the overall reliability of the connections. The connectors should maintain a consistent phase relationship over time and under varying conditions.
  • Materials and Construction: The choice of materials for the cable and connectors can significantly impact performance. High-quality dielectric materials, shielding, and conductors are essential for minimizing signal loss and maintaining phase integrity.
  • Environmental Considerations: Depending on the application, your cable design may need to withstand specific environmental conditions, such as temperature extremes, humidity, or exposure to chemicals. Ensure that your materials and construction can meet these requirements.
  • Testing and Quality Control: Implement rigorous testing procedures to verify the performance of your cables. This may include phase measurements, insertion loss testing, and other relevant RF measurements. Quality control during manufacturing is also crucial to ensure consistency in performance across multiple units.
  • Documentation: Provide detailed documentation for users, including specifications, recommended use cases, and any special handling or installation instructions. This will help users understand the capabilities and limitations of your RF cable.
  • Customization: Consider whether your cable design can be easily customized to meet specific customer requirements. This flexibility can be valuable in applications where unique specifications are necessary.
  • Compliance and Standards: Ensure that your RF cable design complies with relevant industry standards and regulations. This may involve testing for electromagnetic compatibility (EMC) and other regulatory requirements.
  • Collaboration: If your cable design is part of a larger system, collaborate with other engineers and designers to ensure seamless integration with the overall system architecture.

This is just an example of the capabilities we offer all of our customers. Just ASK IPP!

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